Preparing LumenPnP Tool Kit
Prepare lumen-v3.1-hardware-kit
(ASM-0048-03)
We purchase the lumen-v3-hardware-kit
as a premade assembly but it's contents can become out of date with machine updates. It is important to ensure that customers always have a revision of this bag that matches the revision required by a given LumenPnP revision's BOM.
Currently, we have repurchased several hundred pieces of ASM-0048-02
which must be reworked to match the BOM listed in ASM-0048-03
. You can confirm that a lumen-v3-hardware-kit
requires rework into lumen-v3.1-hardware-kit
if it weights 95.8g +/- 0.5g
.
-
Pre-purchased pieces of
ASM-0048-02
in inventory must have the following components added into the bag to convert them in alumen-v3.1-hardware-kit
before they're to be used in further assembly processes:- +7 pcs
M5x16-bolt
- +2 pcs
M5x10-bolt
- +4PCS
M5x8-bolt
- +2 pcs
silicone-grease-packet
- +4pcs
M5 t-nut
The above photo is out of date
- +7 pcs
QC Check
-
After reworking inventory to match the latest requirements of a
lumen-v3.1-hardware-kit
, proceed with a weight check.- Confirm each bag weighs between
139.70g
-140.50g
- If a bag weighs less than this, recount the pieces and rework as needed before proceeding
- After a bag passes weight check, add a
QC Pass
sticker to the outside of the bag
Stockpiling
lumen-v3.1-hardware-kit
piecesIf more pieces of
lumen-v3-hardware-kit
are reworked than what's needed for a given production batch, place the excess in a green QC-Pass bin labeledlumen-v3.1-hardware-kit (ASM-0048-04)
- Confirm each bag weighs between
Prepare spare-o-ring-set
-
Place 2x
nozzle-holder-o-ring
into a 1.5" x 1.5" plastic bag -
Add a few drops of
precision-machine-oil
into the plastic bag before sealing it shut -
Adhere a
Nozzle Holder Spare O-Rings
label to the outside of the bag
Assemble Tool Kit
-
Gather components shown:
TO DO: UPDATE PHOTO TO SHOW spare-o-ring-set
-
Start by placing the
zip-tie-bag
into thetool-kit-bag
’s zipped pouch -
Next place the
ESD wrist strap
into the zipped pouch -
Place the
USB-A to USB-B cable
above theESD wrist strap
, towards the bottom of the zipped pouch -
Place the
bottom-camera-usb-cable
into the zipped pouch, beside thezip-tie-bag
-
Place the
squaring-bracket
into upper area of the pouch, on top of thezip-tie-bag
-
Place the
lumen-v3.1-hardware-kit
into thetool-kit-bag
’s pouchIt is critical to ensure that this hardware kit has been reworked as needed
-
Place the tiny
phillips screwdriver
into thetool-kit-bag
’s pouch -
Place the
feeder programmer
into thetool-kit-bag
’s pouch -
Place the
DRIVE-WHEEL-ASM Adjustment Hex Key
into thetool-kit-bag
’s pouch -
Place the
spare-o-ring-set
into thetool-kit-bag
’s pouchTO DO: ADD PHOTO
-
Zip up the pouch
-
Unwrap the protective plastic from the
flush-cutter
and install it into the left side oftool-kit-bag
-
Place the
xacto-knife
into the next remaining pocket in thetool-kit-bag
- Make sure the protective cap is on tightly and that the blade clamp is tight
-
Insert the
ESD-safe-tweezer
into the last remaining pocket on the left side of thetool-kit-bag
-
Secure the
allen-wrench-set
into the right side of thetool-kit-bag
with the elastic strap -
Close up the
tool-kit-bag
and gently work out any bulges so that it may take up less space in the LumenPnP packaging