Feeder Part Kit

Introduction

This work instruction is for assembling feeder-part-kit - this is a pack of parts that helps customers build their own feeders. The following items are included in the kit:

• drive-motor [MTR-0004-01]
• peel-motor [MTR-00003-00]
• drive-wheel-asm [ASM-0060-01]

Quality Checks

Collect the required quantity of feeder parts from inventory and perform the following quality checks before continuing:

• drive-motor [MTR-0004-01]

  • Green LED already removed
  • Shaft cannot be free-spin by hand
  • Wire soldered to PCB correctly
  • Connector end of wire is intact with no loose crimps

• peel-motor [MTR-00003-00]

  • Shaft cannot be free-spin by hand
  • Wire soldered to motor leads correctly
  • Connector end of wire is intact with no loose crimps

• drive-wheel-asm [ASM-0060-01]

  • Shaft-collar-asm is firmly attached to drive-wheel-pcb
  • M2.5x3mm-set-screw is present and partially threaded into shaft-collar-asm

Packaging

Packaging <5 sets

• Collect a scrap foam tray used in drive-motor shipments

  

• Cut the webbing out from in-between 2 pockets to create a larger pocket for the drive-wheel-asm

  • It is OK to put 1x-3x drive-wheel-asm pieces in each pocket provided the shaft-collar

  

• Continue by packaging the tray with however many feeder-part-kit sets were ordered

  

• Cut the filled tray section out from the rest of the tray

  • Just 1 order of feeder-part-kit is shown here, but this cutaway section can be bigger if additional sets were ordered by the same person.
  • Cut the filled trays into a size that works well with the package you intend to use - you may not even need to cut the tray if enough feeder-part-kit sets were ordered!

  

• Package each feeder-part-kit into a esd-safe-bag before taping it closed and adhere a build-number-sticker

  

  

  

  

Packaging 5+ Sets

• For orders of 5+ feeder-part-kit sets, it's OK to simply stack filled trays atop one another
  • Just aim for a professional looking pack-out with trays sized appropriately for the box you use
• Adhere build-number-sticker -

  • You only need to adhere the sticker that corresponds to the first SN and last SN consumed. For example if someone purchased 5pcs feeder-part-kit you would:

    • Adhere sticker #1 and #5 (provided this is new sticker sheet) and draw a dash between the two stickers with a black marker

      

    • Scrap stickers #2 through #4 by crossing them out with a black marker

Packaging 50 Sets

When packaging 50 sets of feeder-part-kit use the following section for guidance. The images below show how to best package a 50pcs feeder-part-kit order.

• Cut up a drive-motor's foam tray to fit in a OPF-folder-box

  • There should be 17 double-wide pockets to hold drive-wheel-asm
  • There should be 50 regular size pockets to hold 50x drive-motor

  

• Fill the drive-motor foam tray with components

  • Place a drive-motor into each of the 50x regular-size pockets, doing your best to tuck the cable in so it's not loose outside the pocket
  • Place 3x drive-wheel-asm in each of the 17x double-wide pockets, giving the customer 50pcs + 1pcs (spare) in total

  

• Cut up a peel-motor foam tray to fit in a OPF-folder-box

• Fill the peel-motor foam tray with motors

  

• Place the packaged peel-motor foam tray on top of the packaged drive-motor foam tray

  

• Place a 15" x 14.5" cardboard pad on top of the stacked foam trays

  

  

• Tape the OPF-folder-box shut

• Adhere build-number-sticker -

  • You only need to adhere the sticker that corresponds to the first SN and last SN consumed. For example if someone purchased 50pcs feeder-part-kit you would:

    • Adhere sticker #1 and #50 (provided this is new sticker sheet) and draw a dash between the two stickers with a black marker

      

    • Scrap stickers #2 through #49 by crossing them out with a black marker

    • The resultant build-number-sticker-sheet would match the following image when this is done correctly

      

• Proceed with the pack-out process flow